Ford and McDonald’s Team Up To Transform Coffee Bean Skin Into Car Parts

The future is finally here. Prepare yourself for the coffee bean takeover.

Yes, you read that right. Forget carbon fiber, coffee beans are the new space age material. To be more specific, the dried skin of the bean, called chaff. The two goliath companies ingeniously discovered a process where the chaff can be heated, mixed with additives, and then shaped to any desired shape. The components made in this way will be roughly 20 percent lighter and use up to 25 percent less energy during production. The heat properties of the chaff component are much stronger than the currently used material.

Ford and McDonald’s Collaboration
Ford Motor Company and McDonald’s USA will soon be giving vehicles a caffeine boost by using part of a familiar staple in the morning routine, coffee beans, in vehicle parts such as headlamp housing.

Ford states that the new chaff combination would be used for headlight housings, interior, exterior, and under the hood components. What a fascinating innovation, and one that is mutually beneficial as well. By reducing this otherwise useless coffee bean skin waste, it could be a massive eco-friendly effort, especially for a company the size of McDonald’s. Perhaps quite unconventional, but hey, sometimes new technologies come from unexpected sources.

So, the next time you’re stuck in the drive-thru line at McDonald’s trembling in anticipation for your fresh coffee, please don’t start licking your coffee bean skin steering wheel.

Below is the press release from Ford and McDonald’s.

CHICAGO and DEARBORN, Mich., Dec. 4, 2019 – Ford Motor Company and McDonald’s USA will soon be giving vehicles a caffeine boost by using part of a familiar staple in the morning routine, coffee beans, in vehicle parts such as headlamp housing.

Every year, millions of pounds of coffee chaff – the dried skin of the bean – naturally comes off during the roasting process. Together, Ford and McDonald’s can provide an innovative new home to a significant portion of that material. The companies found that chaff can be converted into a durable material to reinforce certain vehicle parts. By heating the chaff to high temperatures under low oxygen, mixing it with plastic and other additives and turning it into pellets, the material can be formed into various shapes.

Ford and McDonald’s Collaboration

The chaff composite meets the quality specifications for parts like headlamp housings and other interior and under hood components. The resulting components will be about 20 percent lighter and require up to 25 percent less energy during the molding process. Heat properties of the chaff component are significantly better than the currently used material, according to Ford. This is the first time Ford has used coffee bean skins to convert into select vehicle parts.

“McDonald’s commitment to innovation was impressive to us and matched our own forward-thinking vision and action for sustainability,” said Debbie Mielewski, Ford senior technical leader, sustainability and emerging materials research team. “This has been a priority for Ford for over 20 years, and this is an example of jump starting the closed-loop economy, where different industries work together and exchange materials that otherwise would be side or waste products.”

Ford and McDonald’s Collaboration

McDonald’s is expected to direct a significant portion of its coffee chaff in North America to Ford to be incorporated into vehicle parts.

“Like McDonald’s, Ford is committed to minimizing waste and we’re always looking for innovative ways to further that goal,” said Ian Olson, senior director, global sustainability, McDonald’s. “By finding a way to use coffee chaff as a resource, we are elevating how companies together can increase participation in the closed-loop economy.”

The collaboration with Ford and McDonald’s is the latest example of the innovative approaches both companies take to product and environmental stewardship. The project also involves Varroc Lighting Systems, which supplies the headlamps, and Competitive Green Technologies, the processor of the coffee chaff.

Ford and McDonald’s Collaboration

Ford is progressing toward a goal of using recycled and renewable plastics in vehicles globally, with an increasing range of sustainable materials.

McDonald’s is on its way to sourcing 100 percent of its guest packaging from renewable, recycled or certified sources by 2025. In addition, McDonald’s is helping develop a recyclable and/or compostable cup through the NextGen Cup Consortium and Challenge. Both efforts are part of McDonald’s Scale for Good initiative, a global commitment to use its size and scale to drive meaningful change.

McDonald’s and Ford plan to continue exploring ways to collaboratively use waste as a resource, while furthering their sustainability goals.

Ford and McDonald’s Collaboration
 

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